Meet Us at
This September. Visit Booth 338270 and Discover What’s New.
Meet Us at
This September. Visit Booth 338270 and Discover What’s New.
From standalone EDM machines to fully integrated automated cells — we design, build, and commission automation solutions that cut cycle times and eliminate manual handling.
Over five decades of EDM expertise
Equipment serviced worldwide
Custom Engineered Solutions
Manual EDM operation is a bottleneck. Every part that requires an operator to load, position, and unload is a part that slows down your line — and a liability when that operator isn’t available.
EDM Zap designs and integrates automation directly into your EDM process. Robotic loading, automated fixturing, part transfer systems, and full cell integration — built around your existing equipment or engineered alongside a new custom machine.
We’ve been automating EDM processes since before it was standard practice. We know the tolerances, the quirks of EDM cycle timing, and how to make automation work reliably in a production environment — not just a demo floor.
Our Products
High-performance generators engineered for stability, speed, and minimal electrode wear.
Learn More →Specialized configurations for simultaneous machining and maximum throughput.
Learn More →Purpose-built systems designed from the ground up for your specific manufacturing challenge.
Learn More →Precision tooling, filtration, and consumables to keep your machines running perfectly.
Learn More →We don't just build the machine — we engineer your entire process. From 5-minute cycle times down to 1 minute, we accelerate your full assembly line.
Learn More →How It Works
We start by mapping your current EDM process — cycle times, manual touchpoints, bottlenecks, and production targets. No assumptions, just data.
We design the automation concept around your specific constraints — floor space, existing equipment, budget, and throughput goals — and present a clear scope and timeline.
Full build and integration at our facility, including robotic programming, PLC configuration, and end-to-end cycle testing before anything ships to your floor.
On-site installation, production validation, and operator training. We don’t leave until the system is running to spec and your team is confident operating it.
Industries We Serve
Why EDM Zap?
At EDM Zap, we specialise in precision EDM solutions for manufacturers who can't afford downtime. Our engineering team brings decades of hands-on expertise to every project — from standard equipment to fully custom builds.
01
Triax Cable and our new control platform
02
Built to your exact spec and process
03
Calibration, repair, and maintenance on demand
04
Serving aerospace, medical, and energy sectors
What's Included
Robotic arm integration for automatic part loading, positioning, and removal — eliminating manual handling and enabling lights-out production runs.
Custom fixture design and automated pallet systems that ensure part accuracy and repeatability across every cycle, without operator intervention.
Full production cell design connecting your EDM equipment with upstream and downstream processes — from raw stock to finished part, fully automated.
Custom PLC and HMI programming to orchestrate every element of the automation cell — with real-time monitoring, fault detection, and production reporting.
We automate around what you already have. If your current EDM machines are running well, we design automation that integrates without replacing your investment.
Our engineers install, program, and validate the full system on your floor — and provide ongoing support to keep your automation running Faster!
Our engineering team will respond within 24 hours.
