Meet Us at
This September. Visit Booth 338270 and Discover What’s New.
Meet Us at
This September. Visit Booth 338270 and Discover What’s New.
EDM Zap takes cycle times from 5 minutes to 1 minute. We look at your entire production process — not just the EDM step — and engineer the fastest, most reliable path from raw stock to finished part.
Over five decades of EDM expertise
Equipment serviced worldwide
Custom Engineered Solutions
Most EDM suppliers think about the machine. EDM Zap thinks about the process. That means looking at every step upstream and downstream of the EDM operation — how the part arrives, how it’s fixtured, how the electrode is managed, what happens after the cut — and finding every second that can be removed from the cycle.
We’ve taken customers from 5-minute cycle times to under 1 minute. Not by running the machine faster — by redesigning the process around a purpose-built machine, multi-head configuration, or automation cell that eliminates every non-cutting second from the production sequence.
The result isn’t just a faster EDM step. It’s a transformed assembly line — with higher output, lower labor cost per part, and a process that can scale without adding headcount.
Our Approach
We start by mapping your current EDM process end-to-end — every step, every handoff, every wait. We identify where time is being lost and quantify the opportunity before proposing any solution.
We redesign the process around the constraint — whether that means a multi-head machine, automated loading, custom electrode management, or a fundamental change to how the part flows through the line.
The new process drives the machine spec. We design and build the equipment — frame, electrode system, fixturing, power supply, and automation — to execute the redesigned process exactly as engineered.
We validate cycle time, output rate, and part quality at our facility before delivery. You get a documented process with proven performance — not a machine to figure out on your floor.
Industries We Serve
Why EDM Zap?
At EDM Zap, we specialise in precision EDM solutions for manufacturers who can't afford downtime. Our engineering team brings decades of hands-on expertise to every project — from standard equipment to fully custom builds.
01
Triax Cable and our new control platform
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Built to your exact spec and process
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Calibration, repair, and maintenance on demand
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Serving aerospace, medical, and energy sectors
"EDM Zap delivered a custom solution that reduced our downtime by 40%. The engineering support was exceptional from day one."
"We've relied on EDM Zap for 20 years. Their calibration team is second to none. When they say precision, they mean it."
What's Included
Detailed breakdown of your current EDM cycle — cutting time vs. non-cutting time, setup time, electrode change time, and part handling. We find where your minutes are going.
Where simultaneous machining can eliminate redundant cycles, we design the multi-head configuration that cuts your per-part time without adding machines or operators.
Robotic loading, automated fixturing, and part transfer systems that eliminate manual touchpoints from the EDM cell — enabling continuous, unattended production runs.
Electrode design, material, and management strategy redesigned for maximum life, minimum change frequency, and consistent surface finish — a major hidden source of cycle time loss.
When the process redesign requires a machine that doesn’t exist, we build it. Purpose-built EDM equipment engineered to execute the new process exactly as designed.
Every process acceleration project is validated at our facility and delivered with full cycle documentation — cycle time, output rate, quality data, and operating parameters.
Our Products
High-performance generators engineered for stability, speed, and minimal electrode wear.
Learn More →Specialized configurations for simultaneous machining and maximum throughput.
Learn More →Purpose-built systems designed from the ground up for your specific manufacturing challenge.
Learn More →Precision tooling, filtration, and consumables to keep your machines running perfectly.
Learn More →We don't just build the machine we engineer your entire process.
Learn More →Tell us your part, your process, and your target. We’ll tell you where the time is going — and how to get it back.
