Our Technology

ZAP Cable. A Proprietary EDM Advantage.

EDM Zap’s proprietary Triax Cable system delivers cleaner power to the electrode — reducing electrical interference, improving discharge consistency, and extending electrode life in demanding production environments.

Technical Advantages

What Triax Cable Delivers Over Standard Coax.

01

EMI Shielding

The outer ground conductor isolates the power signal from ambient electromagnetic interference — critical in production environments where multiple machines, motors, and drives operate in close proximity.

02

Consistent Discharge Waveform

Controlled impedance characteristics across the full cable length maintain discharge pulse shape from power supply to electrode — reducing inter-pulse variation and improving surface finish consistency.

03

Extended Electrode Life

Cleaner discharge pulses mean less arcing, lower peak temperatures at the electrode surface, and reduced electrode wear rate — proven to cut effectively over 2000 feet without impacting cutting performance.

04

Available for New & Retrofit Installations

ZAP Cable is standard on new EDM Zap Advantage systems and available as a retrofit upgrade for existing installations. Engineered to cut underwater at great depth, remote controlled from the surface.

Why Cable Design Matters in EDM.

In EDM, the cable connecting the power supply to the electrode isn’t just a conductor — it’s part of the electrical circuit that determines discharge quality. Standard coaxial cable introduces capacitance and inductance that distort the discharge waveform, cause electrical interference, and contribute to inconsistent material removal and higher electrode wear.

EDM Zap’s proprietary Triax Cable uses a three-conductor coaxial design that shields the power conductor from electromagnetic interference while maintaining precise impedance characteristics across the full length of the cable. The result is a cleaner, more consistent discharge waveform delivered directly to the electrode — regardless of cable length or routing.

In practice, Triax Cable means better surface finish, more consistent cavity geometry, and longer electrode life — particularly in high-precision applications, long-run production, and environments with significant electrical noise from other equipment.

Why EDM Zap?

Engineering expertise you can rely on.

At EDM Zap, we specialise in precision EDM solutions for manufacturers who can't afford downtime. Our engineering team brings decades of hands-on expertise to every project — from standard equipment to fully custom builds.

01

Proprietary Technology

Triax Cable and our new control platform

02

Custom Engineering

Built to your exact spec and process

03

Responsive Support

Calibration, repair, and maintenance on demand

04

Trusted by Industry

Serving aerospace, medical, and energy sectors

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