EDM Zap’s proprietary Triax Cable system delivers cleaner power to the electrode — reducing electrical interference, improving discharge consistency, and extending electrode life in demanding production environments.

Technical Advantages
The outer ground conductor isolates the power signal from ambient electromagnetic interference — critical in production environments where multiple machines, motors, and drives operate in close proximity.
Controlled impedance characteristics across the full cable length maintain discharge pulse shape from power supply to electrode — reducing inter-pulse variation and improving surface finish consistency.
Cleaner discharge pulses mean less arcing, lower peak temperatures at the electrode surface, and reduced electrode wear rate — proven to cut effectively over 2000 feet without impacting cutting performance.
ZAP Cable is standard on new EDM Zap Advantage systems and available as a retrofit upgrade for existing installations. Engineered to cut underwater at great depth, remote controlled from the surface.
In EDM, the cable connecting the power supply to the electrode isn’t just a conductor — it’s part of the electrical circuit that determines discharge quality. Standard coaxial cable introduces capacitance and inductance that distort the discharge waveform, cause electrical interference, and contribute to inconsistent material removal and higher electrode wear.
EDM Zap’s proprietary Triax Cable uses a three-conductor coaxial design that shields the power conductor from electromagnetic interference while maintaining precise impedance characteristics across the full length of the cable. The result is a cleaner, more consistent discharge waveform delivered directly to the electrode — regardless of cable length or routing.
In practice, Triax Cable means better surface finish, more consistent cavity geometry, and longer electrode life — particularly in high-precision applications, long-run production, and environments with significant electrical noise from other equipment.
Why EDM Zap?
At EDM Zap, we specialise in precision EDM solutions for manufacturers who can't afford downtime. Our engineering team brings decades of hands-on expertise to every project — from standard equipment to fully custom builds.
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Triax Cable and our new control platform
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Built to your exact spec and process
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Calibration, repair, and maintenance on demand
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Serving aerospace, medical, and energy sectors
Our engineering team will respond within 24 hours.